AUTOMATIC CONTROL OF TEMPERATURE AND POWER CONDITIONS DURING ROUGH GRINDING OF SLABS

Authors

DOI:

https://doi.org/10.20998/2078-7405.2021.94.10

Keywords:

rough grinding, slab grinding temperature control, aperiodic link

Abstract

The production of high-quality rolled products (slabs), the formation of its surface phase-structural composition, texture, stress state during rough grinding depends on the temperature in the area of contact between the wheel and the slab. During processing, due to geometric errors of the rolled surface, as well as due to local changes in hardness, periodic fluctuations of the instantaneous depth of cut occur, which can be determined indirectly by controlling one of the technological parameters, for example, the power spent on grinding, with subsequent recalculation it to online temperature values. The grinding temperature is described as a control object in the form of an aperiodic link. Computer simulation has confirmed the efficiency of the system for maintaining the specified temperature of slab grinding under various operating conditions that simulate the situations of real production.

Author Biographies

Tikhenko Valentin, Odessa Polytechnic State University

Doctor of Technical Sciences, Professor Chairs of metal-cutting machine tools, metrology and certification,

Odessa Polytechnic State University, Odessa, Ukraine

Lebedev Vladimir, Odessa Polytechnic State University

Doctor of Technical Sciences, Professor Chairs of metal-cutting machine tools, metrology and certification,

Odessa Polytechnic State University, Odessa, Ukraine

Chumachenko Tatiana , Odessa Polytechnic State University

Candidate of Technical Sciences, Associate Professor, Chairs technology of structural materials and materials science, Odessa Polytechnic State University, Odessa, Ukraine

References

Chirkov G. V. Matematicheskoe modelirovanie rezhimov rezaniya pri obrabotke materialov abrazivnymi instrumentami. Tekhnologiya mashinostroeniya. - 2004. - N 6. - pp.58–61

Lebedev V., Klimenko N., Uryadnikova I., Chumachenko T., Ovcharenko A. The definition of amount of heat released during metal cutting by abrasive grain and the contact temperature of the surface being grinded. Eastern-European Journal of Enterprise Technologies. 2016. No 5/7(83) 2016. –– pp. 43–50

Amitay G, Malkin S, Koren Y. Adaptive control optimization of grinding. trans. The American society of mechanical engineers. Vol. 103, No 1, pp. 131–136, Feb.1981

ACM – Adaptive Control & Monitoring. Adaptive feed rate control and monitoring. siemens.com 2008 https://assets.new.siemens.com/siemens/assets/api/uuid:9b3f1c78-227b-488b-84cc-e39127a0fec7/versionvondfmc-b10081-00acmde-72.pdf

Ken Thayer. Grinding theory and adaptive control optimization. Manufacture equipment and accessories. October 5. 2018 https://insights.globalspec.com/article/10106/grinding-theory-and-adaptive-control-optimization

Xiu-Shou H. The Research of a Practical Adaptive Control System for on External Cylindrical Grinding Process. In: Tobias S.A. (eds) Proceedings of the Twenty-Fifth International Machine Tool Design and Research Conference. Palgrave, London 1985. pp. 169–175. https://doi.org/10.1007/978-1-349-07529-4_18

Petrakov Iu.V. Adaptive control system for CNC machine-tools. 2016 Zavershennye nauchno-issledovatelskie raboty https://report.kpi.ua/en/node/1082

Larry Haftl. Adaptive Controls Save Tools and Time.Technology Advances Supercharge an Old Process. JAN 23, 2007 https://www.americanmachinist.com/machining-cutting/article/21896290/adaptive-controls-save-tools-and-time

Gao Y BSc, MSc, Jones B. Discrete Control System Model for the Traverse Grinding Process. Proceedings of the institution of Mechanical Engineers.Part 1:Journal of Systems and Control Engineering. First Published February 1, 1992, pp. 19–27

Zhan Qi Hu, Ming Li Xie, Yu Kun Li, Yi Tong Zhang. Research on Adaptive Control of Grinding Force of CNC Cams Grinder. Key Engineering Materials (Volume 416) September 2009. pp 360–364. https://doi.org/10.4028/www.scientific.net/KEM.416.360

Mingli Xie; Zhanqi Hu; Yitong Zhang. Research on Adaptive Control of Grinding Force of CNC Cam Grinder. International Workshop on Intelligent Systems and Applications. Wuhan, China. 23–24 May 2009. (DOI: 10.1109/IWISA.2009.5073054)

Usov A., Tonkonogyi V., Dašic P., Rybak O. Modelling of Temperature Field and Stress–Strain State of the Workpiece with Plasma Coatings during Surface Grinding. Machines, Switzerland, 2019, 7(1), 20; (DOI: https://doi.org/10.3390/machines7010020)

Downloads

Published

2021-06-16

Issue

Section

Mechanical processing of materials, the theory of cutting materials, mathematical and computer simulation of machining p