FEM INVESTIGATION OF CUTTING FORCE COMPONENTS IN HIGH-FEED FACE MILLING

Authors

  • Csaba Felhő University of Miskolc, Hungary
  • Eszter Rakonczai University of Miskolc, Hungary

DOI:

https://doi.org/10.20998/2078-7405.2019.91.18

Keywords:

Finite Element Analysis, High feed milling, Cutting force components.

Abstract

Face milling is widely used cutting method for creating planar surfaces. The efficiency of the machining process can be increased by removing the same undeformed chip cross section with higher feed rates and less allowance. The article shows the effects of this changing ap/fz ratio on the different cutting force components acting both on the workpiece and on the tool. The force values were determined by FEM simulation, and then the results were validated by data obtained by cutting experiments.

Author Biographies

Csaba Felhő, University of Miskolc

Associate professor, University of Miskolc, Department of Production Engineering, Miskolc - Egyetemváros, Hungary

Eszter Rakonczai, University of Miskolc

Student, University of Miskolc, Department of Production Engineering, Miskolc - Egyetemváros, Hungary

References

Kundrák J, Markopoulos AP, Makkai T, Nagy A: Theoretical and Experimental Analysis of the Effect of Chip Size Ratio on Cutting Forces in Face Milling of Steel. International Journal of Mechanical Engineering 2018 3(1): 29-35.

Karpuschewski, B., Kundrák, J., Emmer, T., Borysenko, D.: A new strategy in face milling - inverse cutting technology. Solid State Phenomena 2017 261: 331-338 https://doi.org/10.4028/www.scientific.net/SSP.261.331.

Kim HS, Ehmann KF: A cutting force model for face milling operations. International Journal of Machine Tools and Manufacture 1993 33(5): 651-673 https://doi.org/10.1016/0890-6955(93)90099-G.

X.P. Li, A.Y.C. Nee, Y.S. Wong, H.Q. Zheng: Theoretical modelling and simulation of milling forces. Journal of Materials Processing Technology 1999 89-90:266-272 https://doi.org/10.1016/S0924-0136(99)00076-X.

Palanisamy, P., Rajendran, I., Shanmugasundaram, S., Saravanan, R. (2006). Prediction of cutting force and temperature rise in the end-milling operation. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 220(10), 1577–1587.

Gyliene V., Eidukynas V.: The Numerical Analysis of Cutting Forces in High Feed Face Milling Assuming the Milling Tool Geometry. Procedia CIRP 2016 46:436 – 439 https://doi.org/10.1016/j.procir.2016.03.132.

Beňo J, Maňková I., Vrábel M., Karpuschewski B., Emmer T., Schmidt K.: Operation Safety and Performance of Milling Cutters with Shank Style Holders of Tool Inserts. Procedia Engineering 2012 48:15-23 https://doi.org/10.1016/j.proeng.2012.09.479.

Trung, N. D., Potenzial eines Rundschaft–Fraeswerkzeugsystems fuer Forschung und Produktion. Dr.-Ing. Dissertation, Otto-von-Guericke University Magdeburg, Shaker Verlag Aachen, 2009.

Varga, G., Kundrák, J.: Effects of technological parameters on surface characteristics in face milling, Solid State Phenomena 2017 261:285-292. https://doi.org/10.4028/www.scientific.net/SSP.261.285.

Kundrák, J., Markopoulos, A.P., Makkai, T., Deszpoth, I., Nagy, A.: Analysis of the effect of feed on chip size ratio and cutting forces in face milling for various cutting speeds. Manufacturing Technology 2018 18(3):431-438 https://doi.org/10.21062/ujep/117.2018/a/1213-2489/MT/18/3/431.

Downloads

Published

2019-08-31