EFFICIENCY OF MATERIAL REMOVAL AND MACHINING IN CUTTING
Keywords:MRR, hard machining, machining time.
AbstractAmong the methods and parameters used for analyzing the productivity of machining procedures, this paper deals with an analysis based on the efficiency (material volume removed in unit time) of material removal. The paper focuses on how this specific indicator, the material removal rate (MRR), changes when different machining procedures and production sub-phases are considered.
Kumar, R., Bilga, P.S., Singh, S.: Multi Objective Optimization Using Different Methods of Assigning Weights to Energy Consumption Responses, Surface Roughness and Material Removal Rate during Rough Turning Operation, Journal of Cleaner Production, No.164., 2017., pp.45–57.
Moganapriya, C., Rajasekar, R., Ponappa,K., Venkatesh, R., Jerome,S.: Influence of Coating Material and Cutting Parameters on Surface Roughness and Material Removal Rate in Turning Process Using Taguchi Method, Materials Today: Proceedings, No.5., 2018., pp.8532–8538.
Yadav, R.K., Abhishek, K., Mahapatra, S.S.: A Simulation Approach for Estimating Flank Wear and Material Removal Rate in Turning of Inconel 718, Simulation Modelling Pracice and Theory, No.52., 2015., pp 1–14.
Yeh, L-J., Lan,T-S.: The Optimal Control of Material Removal Rate with Fixed Tool Life and Speed Limitation, Journal of Materials Processing Technology, No.121, 2002., pp.238–242.
Hernandez, A.E.B., Beno, T., Repo, J., Wretland, A.: Integrated Optimization Model for Cutting Data Selection Based on Maximal MRR and Tool Utilization in Continuous Machining Operations, CIRP Journal of Manufacturing Science and Technology, No.13., 2016., pp.46–50.
Zhong, Q., Tang, R., Peng, T.: Decision Rules for Energy Consumption Minimization during Material Removal Process in Turning, Journal of Cleaner Production, No.140, 2017, pp.1819–1827.
Ahmed, N., Pervaiz, S., Ahmad, S., Rafaqat, M., Hassan, A., Zaindin, M.: LBM of Aluminum Alloy: Towards a Control of Material Removal and Roughness, Vol.105., No.5-6., 2019., pp.1901–1915.
Zahoor, S., Ameen, F., Abdul-Kader, W., Stagner, J.: Environmentally Conscious Machining of Inconel 718: Surface Roughness, Tool Wear, and Material Removal Rate Assessment, Vol.106., No.1-2., 2020., pp.303–313.
Ahmed, N., Ahmad, S., Anwar, S., Hussain, A., Rafaqat, M., Zaindin, M.: Machinability of Titanium Alloy through Laser Machining: Material Removal and Surface Roughness Analysis, Vol.105., No.7-8., 2019., pp.3303–3323.
Chang, W., Xi, Y., Li, H., Chen, S., Dong, B., Yang, Q., Zhankg, J.: Experimental Research on the MRR of Ultrasonic Vibration Aided Electric Discharge Milling of Ceramic Materials Using Deionized Water as Processing Medium, Vol.24., No.1., 2020., pp.136–150.
Qiu, J., Ge, R.: A Theoretical Model and Experimental Investigation to Predict and Evaluate Cutting Capability of Turning Center Based on Material Removal Rate, Vol.104., No.9-12., 2019., pp.3287–3302.
Dutta, H., Debnath, K., Sarma, D.K.: A Study of Material Removal and Surface Characteristics in Micro-Electrical Discharge Machining of Carbon Fiber-Reinforced Plastics, Vol.40., No.10., 2019., pp.4033–4041.
Singh, D., Goud, M.: A 3D Spark Model to Evaluate MRR in ECDM, Journal of Advanced Manufacturing Systems, Vol.18., No.3., 2019., pp.435–446.
Shi, X., Huang, S., Wang, L.: Investigation of the Material Removal Mechanism in Electrochemical Discharge Drilling Using a High-Speed Rotating Helical Tool-Electrode, Vol.14., No.9., 2019., pp.9239–9254.
Siyaprakasam, P., Prakash, J.U., Hariharan, P.: Enhancement of Material Removal Rate in Magnetic Field-Assisted Micro Electric Discharge Machining of Aluminium Matrix Composites, International Journal of Ambient Energy, Early Access: AUG 2019.
Zhang, N., Shi, Y.: Improvement of Cutting Force and Material Removal Rate for Disc Milling TC17 Blisk Tunnels Using GRA-RBF-PSO Method, Vol.233., No.16., 2019., pp.5556–5567.
Lee, H.: Semi-Empirical Material Removal Model with Modified Real Contact Area for CMP, Vol.20., No.8., 2019., pp.1325–1332.
Chaudhary, T., Chanda, A. K., Siddiquee, A. N., Gangil, N.: Effect of Different Dielectric Fluids on material Removal Rate, Surface Roughness, Kerf Width and Microhardness, Vol.41., No.8., 2019., Article Number: UNSP 344.
Nam, S., Kim, B.: Design of Material Removal Rate to Reduce Machining Time of Dental Crown, Vol.33., No.7., 2019., pp.3423–3434.
Sharma, V.K., Kumar, V.: Study on Material Transfer and Surface Properties during Fiber Laser Cutting of A653 Galvanized Steel Sheet, Vol.41., No.8., 2019., Article Number: UNSP 341.
Yu, T., Wang, Z., Guo, X., Xu, P., Zhao, J., Chen, L.: Effect of Ultrasonic Vibration on Polishing Monocrystalline Silicon: Surface Quality and Material Removal Rate, Vol.103., No.5–8., 2019., pp.2109–2119.
Lu, X., Wang, F., Xue, L., Feng, Y., Liang, S.:Investigation of Material Removal Rate and Surface Roughness Using Multi-Objective Optimization for Micro-Milling of Inconel 718, Vol.71., No.6., 2019., pp.787–794.
Kumar, S.P.L.: Measurement and Uncertainty Analysis of Surface Roughness and Material Removal Rate in Micro Turning Operation and Process Parameters Optimization, Vol.140., 2019., pp.538–547.
Xu, Q., Chen, L., Liu, J., Cao, H.: A Material Removal Rate Model for Tungsten Chemical Mechanical Planarization, Vol.8., No.6., 2019., pp.370–378.
Fang, C., Yan, Z., Deng, W., Zhang, L.: Material Removal In Grinding Sapphire Wafers with Brazed-Diamond Pellet Plates, Vol.34., No.7., 2019., pp.791–799.
Ishfaq, K., Mufti, N.A., Ahmed, N., Pervaiz, S.: Abrasive Waterjet Cutting of Cladded Material: Kerf Taper and MRR Analysis, Vol.34., No.5., 2019., pp.544–553.
Straka, L. Hasova, S.: Optimization of Material Removal Rate and Tool Wear Rate of Cu Electrode in Die-Sinking EDM of Tool Steel, Vol.97., No.5-8., 2018., pp.2647–2654.
Jenarthanan, M.P., Gavireddy, P.K.R., Gummadi, C.S., Mandapaka, S.R.: Optimization of Process Parameters on Machining Force and MRR during End Milling of GFRP Composites Using GRA, World Journal of Engineering, Vol.15., No.3., 2019., pp.407–413.
Kountanya, R., Guo, C.: Specific Material Removal Rate Calculation in Five-Axis Grinding, Vol.139., No.12., 2017., Article Number: 121010.
Huu-That, N., Hsu, Q-C.: Study on Cutting Forces and Material Removal Rate in Hard Milling of SKD 61 Alloy Steel, Vol.38., No.1., 2017., pp.41–51.
Bagci, E., Yuncuoglu, E.U.: The Effects of Milling Strategies on Forces, Material Removal Rate, Tool Deflection, and Surface Errors for the Rough Machining of Complex Surfaces, Vol.63., No.11., 2017., pp.643–656.
Ponnuvel, S., Moorthy, T.V., Hariharan, P.: Effect of Multi-Walled Carbon Nanotubes on Surface Roughness and Material Removal Rate in Drilling Epdxy/Glass Fabric Composite, Vol.22., No.2.,2016., pp.1363–1375.
Ghubade, A., Gupta, A., Abrol, A., Singh, S.: Study of Uncoated and Coated Carbide Insert on Tool Life, Surface Roughness and Material Removal Rate in Machining of EN27 Steel, Journal for Manufacturing Science and Production, Vol.15., No.2., 2015., pp.205–214.
Kuttolamadom, M., Mehta, P., Mears, L., Kurfess, T.: Correlation of the Volumetric Tool Wear Rate of Carbide Milling Inserts with the Material Removal Rate of Ti-6Al-4V, Vol.37., No.2., 2015., Article Number: 021021.
Bhavsar, S.N., Aravindan, S., Rao, P.V.: Investigating Material Removal Rate and Surface Roughness Using Multi-Objective Optimization for Focused Ion Beam (FIB) Micro-Milling of Cemented Carbide, Vol.40., 2015., pp.131–138.
Zohourkari, I., Zohoor, M., Annoni, M.: Investigation of the Effects of Machining Parameters on Material Removal Rate in Abrasive Waterjet Turning, Article Number: 624203.
Kundrak, J., Deszpoth, I., Molnar, V.: Comparative Study of Material Removal in Hard Machining of Bore Holes, Tehnicki Vjesnik – Technical Gazette, Vol.21., No.1., 2014., pp.183–189.
Kundrak, J., Varga, G., Deszpoth, I., Molnar, V.: Some Aspects of the Hard Machining of Bore Holes, Applied Mechanics and Materials, No.309., 2013., pp.126–132.
Kundrak, J., Molnar, V., Deszpoth, I.: Analysis of Machining Time and Material Removal Performance as Factors Influencing Efficiency and Profitability, Lecture Notes in Mechanical Engineering, Vehicle and Automotive Engineering 2 , 2018., pp. 268–279.
Toth, T., Kundrak, J., Gyani, K.: The Removal Rate as a Parameter of Qualification for hard Turning and Grinding, Proceedings of the Fifth International Symposium on Tools and Methods of Competitive Engineering, Vol.2., 2004., pp.629-639.
Authors who publish with this Collection agree to the following terms:
1. Authors retain copyright and grant the Collection right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this Collection.
2. Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the Collection's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this Collection.
3. Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.