ALTERATION OF THE CUTTING FORCE COMPONENTS IN TANGENTIAL TURNING

Authors

DOI:

https://doi.org/10.20998/2078-7405.2023.99.02

Keywords:

design of experiments, feed force, major cutting force, passive force, tangential turning

Abstract

In the development of cutting procedure, the study of the cutting force is important to evaluate the possible loads and elastic deformations in the machining system. The unusual relative position of the cutting tool leads to a changing characteristic of the cutting force in tangential turning. Therefore, it is particularly important to study the values and ratios of the cutting force components in different setups in this finishing procedure. In this paper the depth of cut, feed, and cutting speed are changed, and the effect of these parameters are analysed on the major cutting force, feed force and passive force. The full factorial design of experiment method is applied in the selection of setup parameters and the evaluation of the results. The maximal values and the ratio of the force components were analysed by the determination of equations.

Author Biographies

Sztankovics István, University of Miskolc, Hungary

Born on 11 May 1987. He graduated from the Faculty of Mechanical Engineering and Information Technology of the University of Miskolc with a bachelor's degree in mechanical engineering (January 2009) and a master's degree (January 2011). Assistant Professor from September 2013, Adjunct Professor from July 2022 at the Institute of Manufacturing Engineering. Deputy Director of the Institute from September 2022. Associate Professor since September 2023. Fields of expertise: machine technology, machining theory, assembly, tool and equipment design. Associate Professor, Deputy Director of the Institute of Manufacturing Science, University of Miskolc, Department of Production Engineering, Miskolc - Egyetemváros, Hungary

Pásztor István, University of Miskolc, Hungary

Born in 1981. He graduated from the Faculty of Mechanical Engineering and Information Technology of the University of Miskolc in 2004. Between 2004-2008 he worked as an NC technologist at Fa-Fém Technika Kft. and between 2008-2011 at Toolstyle Kft. Over the years, he has gained a lot of experience in CNC machining, which he uses in departmental projects and R&D activities. His areas of expertise are CNC machining, CAD/CAM systems. Department Engineer, University of Miskolc, Department of Production Engineering, Miskolc - Egyetemváros, Hungary

References

Byrne, G., Dornfeld, D., Denkena, B. J. C. A.: Advancing cutting technology. CIRP Annals, 52(2), pp. 483–507. (2003).

Klymenko, G. P., Vasylchenko, Y., & Donchenko, Y.: Quality management of cutting tools on heavy machines. Rezanie I Instrument V Tehnologiceskikh Sistemakh/ Cutting And Tool In Technological Systems, (94), pp. 135–141. (2021).

Balwan, V. R., Dabade, B., Wankhade, L.: Influence of hard turning parameters on cutting forces of EN 353 steel. Materials Today: Proceedings, 63, pp. 149–156. (2022).

Pathapalli, V. R., P, S. R., Basam, V. R., Doni, M. K.: Multi Response Optimization of Turning Process by Considering its Cutting Parameters Implementing Grey Relational Analysis. International Journal of Integrated Engineering, 11(8), pp. 110–118. (2019).

Kundrak, J., Palmai, Z., Varga, G.: Analysis of tool life functions in hard turning. Tehnički vjesnik, 27(1), pp. 166–173. (2020).

Felho, C., Varga, G.: Theoretical roughness modeling of hard turned surfaces considering tool wear. Machines, 10(3), 188. (2022).

Nagy, A., Varga, G.: Effect of abandonment of cooling and lubrication on surface roughness and cylindricity in turning of steel. Multidiszciplináris Tudományok, 11(4), pp. 395–407. (2021).

Kundrák, J., Markopoulos, A. P., Karkalos, N. E., Makkai, T.: The examination of cutting force as function of depth of cut in cases with constant and changing chip cross section. In Advances in Manufacturing II: Volume 4-Mechanical Engineering (pp. 405–415). Springer International Publishing. (2019).

Felhő, C., Rakonczai, E.: FEM investigation of cutting force components in high-feed face milling. Rezanie I Instrument V Tehnologiceskikh Sistemakh/ Cutting And Tool In Technological Systems, (91), pp. 191–199. (2019).

Manovytskyi, O., Klymenko, S., & Burykin, V.: Calculation of shear angle when cutting with a tool of a negative rake angle. Rezanie I Instrument V Tehnologiceskikh Sistemakh/ Cutting And Tool In Technological Systems, (97), pp. 59–69. (2022).

Schreiber, L., Trott, K.: Verfahren zur drallfreien spanenden Bearbeitung von rotationssymmetrischen Flächen. Patent DE19963897A1. (1999).

Kunstfeld, T., & Haas, W.: Shaft surface manufacturing methods for rotary shaft lip seals. Sealing technology, 2005(7), pp. 5–9. (2005).

Nee, A. Y. C., & Venkatesh, V. C.: Form accuracy of tangentially skived workpieces. CIRP Annals, 34(1), pp. 121–124. (1985).

Downloads

Published

2023-11-21

Issue

Section

Mechanical processing of materials, the theory of cutting materials, mathematical and computer simulation of machining p