IMPROVING THE EFFICIENCY OF MAINTENANCE PROCESS IN MANUFACTURING SYSTEMS USING INDUSTRY 4.0 TOOLS

Authors

DOI:

https://doi.org/10.20998/2078-7405.2023.98.09

Keywords:

TPM, predictive maintenance, executable Digital Twin, ; OEE

Abstract

In ever bigger quest to maximal efficiency, this article wants to show a route for Total Production Maintenance (TPM) at maximal efficiency. By bringing the digital twin into the real world, this essay wants to show how a digital twin can be used as a reliable basis for controlling the running line. But before the digital twin can be used at its maximal potential, a common ground must be defined not only in calculating Overall Equipment Effectiveness (OEE), but also in categorizing TPM tasks according to 3 factors of OEE. The paper outlines the foundations of a new concept that has not been applied in practice.

Author Biographies

Hermans Marc, University of Miskolc, Hungary

University of Miskolc · Department of Materials Handling and Logistics

Tamás Péter, University of Miskolc, Hungary

Аssociate professor, deputy Dean, director of the institute of Logistics, University of Miskolc, Miskolc, Hungary

References

Chiara F., Benoit I., Salvatore M., Stefano R. (2018): Maintenance for Sustainability in the Industry 4.0 context: a Scoping Literature Review 903-908. IFAC-PapersOnLine, 51 (11) https://doi.org/10.1016/j.ifacol.2018.08.459

Molnár V., Szabo G., Kundrak J. (2018): Waste reduction possibilities in a manufacturing process Rezanie i Instrumenty v Tekhnologicheskih Sistemah 89, pp. 109–116.

Krupitzer C., Wagenhals, T., Züfle M. Lesch, V., Schäfel D., Mozaffarin A., Edinger J., Becker C. Kounev, S. (2020).: A Survey on Predictive Maintenance for Industry 4.0. ResearchGate, https://www.researchgate.net/publication/339374836_A_Survey_on_Predictive_Maintenance_for_Industry_40.

Koch, A. (2008).: OEE für das Produktionsteam: Das vollständige OEE-Benutzerhandbuch oder wie Sie die verborgene Maschine entdecken. CETPM Publishing. ISBN 9-783940-775-04-7.

Nakajima, S. (1988).: Introduction to TPM: total productive maintenance.(Translation). Productivity Press, Inc., 1988, 129.

E. Kreyszig (2006).: Advanced engineering mathematics, 9th edition. John Wiley & Sons.

Itxaro E., Sergio B., Saioa A. (2020).: Digital Twin for maintenance: A literature review. Computers in Industry Volume 123, December 2020, 103316, https://doi.org/10.1016/j.compind.2020.103316

D. Hartmann and H. Van der Auweraar (2022). The executable Digital Twin: merging the digital and the physics worlds. ResearchGate. https://www.researchgate.net/publication/364953428_The_Executable_Digital_Twin_merging_the_digital_and_the_physics_worlds.

Budai-Balke, G., Dekker, R., & Nicolai, R. P. (2006).: A review of planning models for maintenance and production. Report/Econometric Institute, Erasmus University Rotterdam, (EI 2006-44). https://repub.eur.nl/pub/8022/ei2006-44.pdf.

Kobbacy, K. A., Murthy, D. P., Budai, G., Dekker, R., Nicolai, R. P. (2008). :Maintenance and production: a review of planning models. Complex system maintenance handbook, pр. 321–344. Springer-Verlag London Limited. ISBN 978-1-84800-010-0.

Aghezzaf, E. H., Jamali, M. A., Ait-Kadi, D. (2007).: An integrated production and preventive maintenance planning model. European journal of operational research, 181(2), рр. 679–685. https://doi.org/10.1016/j.ejor.2006.06.032.

Downloads

Published

2023-05-25

Issue

Section

Organization of production (production process). Production planning.