RESULTS OF INDUSTRIAL TESTING OF CARBIDE CUTTING TOOLS BY PULSED MAGNETIC FIELD TREATMENT AND THE EFFECT ON THE INCREASE OF THE CUTTING PROCESS EFFICIENCY

Authors

DOI:

https://doi.org/10.20998/2078-7405.2021.95.01

Abstract

The task of increasing the efficiency of machining parts on heavy machines was determined, scientifically substantiated and solved by hardening a carbide tool the pulsed magnetic field processing (PMFP). The efficiency of machining of parts is understood as an increase in its productivity, a reduction in the cost and costs of tool materials, and an increase in instrument reliability. The working conditions of cutting tools at heavy engineering enterprises are analyzed. The wear resistance of carbide cutting tools, which have been strengthened by the PMFP, was investigated using forced test methods and modeling of the cutting process. The mechanism of changing the properties of a hard alloy under the action of a pulsed magnetic field is established. The main factors affecting the change in the wear resistance of a hard alloy under the action of a pulsed magnetic field are identified. The effect of pulsed magnetic field processing on the performance of carbide cutting tools under production conditions is investigated. The effect of hardening on productivity, cost of operation and instrumental costs is established. The interrelation of the parameters of the PMFP, the parameters of the process of machining parts and production efficiency is investigated. A statistical model has been developed that allows determining the productivity of mechanical processing depending on the properties of the tool material and the processing parameters of a pulsed magnetic field.

Author Biographies

Viktor Kovalev, Donbass State Engineering Academy, Kramatorsk

Rector, Doctor of Technical Sciences, Professor, Donbass State Engineering Academy, Kramatorsk, Ukraine 

Galyna Klymenko, Donbass State Engineering Academy, Kramatorsk

Professor, Doctor of Technical Sciences, Department of Automation of Production Processes, Donbass State Engineering Academy, Kramatorsk, Ukraine

Yana Vasylchenko, Donbass State Engineering Academy, Kramatorsk

Doctor of Technical Sciences, Associate Professor, Head of Department of computerized mechatronic systems, tools and technologies, Donbass State Еngineering academy, Kramatorsk, Ukraine

Shapovalov Maksym, Donbass State Engineering Academy, Kramatorsk

Associate Professor, Candidate of Technical Sciences, Department of Computerized Mechatronic Systems, Tools and Technologies, Donbass State Еngineering academy, Kramatorsk, Ukraine

Antsiferova, Olesya, Donbass State Engineering Academy, Kramatorsk

Assistant, Candidate of Technical Sciences, Department of Mechanical Engineering Technology and Metal-Cutting Machines, National Technical University "Kharkiv Polytechnic Institute", Kharkiv, Ukraine

Maiskykh Igor, Donbass State Engineering Academy, Kramatorsk

Master's degree, Department of Computerized Mechatronic Systems, Tools and Technologies, Donbass State Еngineering academy, Kramatorsk, Ukraine

References

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Rodichev Y., Soroka O., Kovalov V., Vasilchenko Y., Maiboroda V. (2020) Fracture Resistance of the Edge of Cemented Carbide Cutting Tool. In: Tonkonogyi V. et al. (eds) Advanced Manufacturing Processes. InterPartner 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-40724-7_29.

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Published

2021-12-26

Issue

No. 95 (2021): Різання та інструменти в технологічних системах

Section

Mechanical processing of materials, the theory of cutting materials, mathematical and computer simulation of machining p

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