PROCESSING OF HARDENED CYLINDRICAL GEAR WHEELS OF THE CUTTING GEARBOX OF THE COMBINE UKD 200-500
DOI:
https://doi.org/10.20998/2078-7405.2021.95.07Abstract
The article discusses the latest developments of unique technological methods of gear milling of cylindrical gears for preliminary blade gear processing of hardened cylindrical gears of the cutting reducer of the UKD200-500 coal mining harvester for the final gear grinding of gear teeth with modulus m = 16 mm, with hardness HRC 56 ... 62. The peculiarity of the design of special hob cutters is that a circle passing through the lower boundary points of the involute is used as the palloid of the machine gearing of the tool and part. Pre-cutting the teeth of hardened wheels with carbide milling cutters allows you to remove the main allowance for the final gear grinding.
References
O patriarhe zuboobrabotki A.K. Sidorenko / V.F. Shapovalov, V.I. Pechenyiy, A.A. Klochko, A.N. Korotun, G.I. Mihaylov // Visnik Natsionalnogo tehnichnogo universitetu “KhPI”: zb. nauk. pr. Tematichniy vipusk : Problemi mehanichnogo privodu. – Kharkiv : NTU “KhPI”, 2009. – № 20. – pp. 3–7.
Timofeev Yu. V. Tehnologiya zubofrezerovaniya zakalennyih krupnomodulnyih koles spetsialnyimi chervyachnyimi frezami s minimiziruyuschimi parametrami glavnyih rezhuschih kromok / Yu. V. Timofeev, A. A. Klochko, V. F. Shapovalov// Naukovi notatki : mizhvuz. zb. – Lutsk, 2010. – Vip. 29. – pp. 209–216.
Timofeev Yu. V. Novaya tehnologiya skorostnoy obrabotki zakalennyih krupnomodulnyih zubchatyih koles spetsialnyimi diskovyimi frezami / Yu.V. Timofeev, A.A. Klochko, V.F. Shapovalov// Visnik SevNTU : zb. nauk. pr. Seriya «Mashinopriladobuduvannya ta transport». – Sevastopol, 2011. – Vip. 118. – pp. 139–144.
Sovershenstvovanie tehnologii zubonarezaniya chervyachnyimi modulnyimi frezami s kontaktno-reaktivnoy paykoy rezhuschih plastin / E.V. Mironenko, A.A. Klochko, V.F. Shapovalov, V.A. Chmyir // Nadezhnost instrumenta i optimizatsiya tehnologicheskih sistem : sb. nauch. tr. – Kramatorsk : DGMA, 2013. – Vyip. 33. – pp. 3–7.
Konstruktorsko-tehnologicheskie sposobi povyisheniya proizvoditelnosti i kachestva zuboobrabotki krupnogabaritnyih zubchatyih ventsov / E.V. Mironenko, V.F. Shapovalov, A.A. Klochko, S.Yu. Palashek, E.V. Ostapovich // Visnik NTU “KhPI”. Seriya: Tehnologiyi v mashinobuduvanni. – Kharkiv : NTU “KhPI”, 2015. – № 4 (1113). – pp. 28–32.
Suslov, A.G. Tehnologicheskoe obespechenie i povyishenie ekspluatatsionnyih svoystv detaley i ih soedineniy //
A. G. Suslov [i dr.] ; pod obsch. red. A. G. Suslova. – Moscow: Izdatelstvo “Mashinostroenie”, 2006. – 447 p. (Ser.: Biblioteka Tehnologa).
Suslov A.G. Naznachenie, oboznachenie i kontrol parametrov sherohovatosti poverhnostey detaley mashin/ A.G. Suslov; Pod red. I.M. Korsakovoy. – Moscow: Izdatelstvo MGIU, 2010. – 111 p.
Osnovi formoutvorennya poverhon pri mehanIchnIy obrobtsI / N.S. Ravskaya, O.A. OhrImenko, P.P .Melnichuk, O.V., T.P. NIkolaenko // Navchalniy posibnik z grifom MON Ukrayini (list № 1/11-5203 vid 12.03.2013), Kyiv: Vid. SKD-Druk 2013.
Joseph Stokes, The Theory and Application of the HVOF Thermal Spray Process, 2008, Dublin City University, 206 p., pp. 1 - 14.
Skorostnoe zubofrezerovanie zakalennyih zubchatyih koles / V.F. Shapovalov, A.A. Permyakov, A.A. Klochko, A.N. Lishenko // Vazhke mashinobuduvannya. Problemi ta perspektivi rozvitku: materiali pyatnadtsyatoYi Mizhnar. nauk.-tehn. konf., 30 travnya – 1 chervnya 2017 r. / Pid zag. red. V. D. Kovalova. – Kramatorsk : DDMA, 2017. – 96 p.
Sudhansu Ranjan Das, Amaresh Kumar, Debabrata Dhupal, 2013, Effect of Machining Parameters on Surface Roughness in Machining of Hardened AISI 4340 Steel Using Coated Carbide Inserts, International Journal of Innovation and Applied Studies, Vol. 2, No. 4, Apr. 2013, pp. 445-453.
Kane M.M. Upravlenie kachestvom produktsii mashinostroeniya / M. M. Kane, A. G. Suslov, O. A. Gorlenko i dr.pod obsch. red. d.t.n. M. M. Kane. – Moscow : Mashinostroenie, 2010. – 416 p.
Nanotehnologiya mehanicheskoy obrabotki detaley mashin / Yu. F. Nazarov, A. V. Ivanayskiy, D. S. Sviridenko [i dr.] //Tehnologiya mashinostroeniya.– 2009. – № 6. – pp. 45 – 49.
Johny Shaida Shaik, K.Rajasekhara Babu, 2012, Prediction of surface roughness in hard turning by using fuzzy logic, International Journal of Emerging trends in Engineering and Development, Issue 2, Vol.5 (July 2012), pp. 38–49.
Tehnologicheskie vozmozhnosti zuboobrabotki vyisokotochnyih krupnogabaritnyih zubchatyih ventsov / A.N. Shelkovoy, A.A. Permyakov, A.A. Klochko, O.A. Antsyiferova, V.F. Shapovalov // Kompleksne zabezpechennya yakosti tehnologichnih protsesiv ta sistem (KZYaTPS – 2017) : materiali tez dopovidey VII mizhnarodnoyi naukovo-praktichnoyi konferentsiyi (m. Chernigiv , 24–27 kvit. 2017 r.) : u 2-h t. / Chernigivskiy natsionalniy tehnologichniy universitet [ta in.]; vidp. za vip.: Eroshenko Andriy Mihaylovich [ta in.]. – Chernigiv : ChNTU, 2017. – T. 1. – pp. 163– 164.
Pat. 2064376 Rossiyskaya Federatsiya,MKI V23 F 5/08, 5/12. Zuboobrabatyivayuschiy stanok / V.F. Shapovalov, V.I. Pechenyiy, A.A. Klochko, S.P. Naletov, N.I. Aristarhov, V.D. Korotkov, G.N. Ruin., N.A. Lobanov, A.V. Kuznetsov. – # 4915857 ; zayavl. 23.01.91 ; opubl. 27.07.96, Byul. # 21. – 5 p.
Yamnikov, A. S. Resursosberegayuschie tehnologii izgotovleniya tsilindricheskih zubchatyih koles / A.S. Yamnikov, A.A. Malikov, E.N. Valikov, A.V. Sidorkin // Tehnologiya mashinostroeniya.– 2008. – № 7.– pp. 7–10.
Pat. 2082567 Rossiyskaya Federatsiya,MKI V23 F 5/00. Zuboobrabatyivayuschiy stanok /V. F. Shapovalov, V. I. Pechenyiy, A. A. Klochko, G. N. Ruin, S. P. Naletov, N. I. Aristarhov, V. D. Korotkov, N. A. Lobanov, A. V. Kuznetsov. – № 92009350 ; zayavl. 01.12.92 ; opubl. 27.06.97, Byul. № 18. – 6 p.
Tehnologiya remonta i vosstanovleniya krupnomodulnyih zakalennyih zubchatyih koles metodom vyisokoskorostnoy lezviynoy obrabotki / A.A. Klochko, A.N.Shelkovoy, V.F. Shapovalov, A.V. Belovol, O.A. Antsyiferova // Suchasniy stan naukovih doslidzhen ta tehnologiy v promislovosti. – Kharkiv. 2017. – № 2 (2). – pp. 38–47.
Shapovalov V.F., Pechenyiy V.I., Klochko A.A., Permyakov A.A., Shelkovoy A.N., Gasanov M.I., Antsyiferova O.A. Povyishenie kachestva poverhnostnogo sloya zubyev iznoshennyih i vosstanavlivaemyih krupnogabaritnyih zubchatyih koles poverhnostnyim plasticheskim deformirovaniem // Nadiynist Instrumentu ta optimizatsiya tehnologichnih sistem: zb.nauk. pr. – Kramatorsk : DDMA, 2018. – Vip. 42. – pp. 91–102.
Kovalev V.D., Klimenko S.A., Antonyuk V.S., Vasilchenko Ya.V., Klochko A.A., Ryabchenko S.V., Voloshin O.I. ,Statkevich O.V., Ivanov S.O. Stvorennya ta vprovadzhennya Innovatsiynih tehnologiy vigotovlennya krupnogabaritnih reduktoriv vazhkogo mashinobuduvannya. Vazhke mashinobuduvannya. Problemi ta perspektivi rozvitku. Materiali Mizhnarodnoyi naukovo-tehnichnoyi konferentsiyi 04 – 07 lipnya 2019 roku / Pid zag. red. V. D. Kovaleva. – Kramatorsk: DDMA, 2019. – pp. 5–6.
Permyakov O.A., Klochko O.O., Kamchatna-Stepanova K.V., Novikov F.V. Cherv'yachna freza z rozdilnoyu shemoyu formoutvorennya z povorotnimi neperetochuvanimi rIzalnimi elementami. Novyie i netraditsionnyie tehnologii v resurso- i energosberezhenii: Materialyi mezhdunarodnoy nauchno-tehnicheskoy konferentsii, 22–24 sentyabrya 2021 g., g. Odessa. – Odessa: Gosudarstvennyiy universitet «Odesskaya politehnika», 2021. – pp. 133 – 134.
Downloads
Published
Issue
Section
License
Copyright Notice
Authors who publish with this Collection agree to the following terms:
1. Authors retain copyright and grant the Collection right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this Collection.
2. Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the Collection's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this Collection.
3. Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.