DIAMOND ABRASIVE TREATMENT: TRIBOLOGICAL ASPECT (REVIEW OF MODERN RESEARCH)
DOI:
https://doi.org/10.20998/2078-7405.2025.103.01Keywords:
diamond abrasive treatment, tribological behavior, diamond tool, diamonds, coatings, solid lubricants, graphene oxideAbstract
The importance of developments to overcome friction and wear is largely due to the fact that the energy consumed by the manufacturing industry is almost a third of the total energy consumed. That is, the tribological aspect in the processes of diamond-abrasive processing is quite significant and must be taken into account. Recently, new modern developments have appeared in the literature that somewhat clarify this direction, both from the point of view of the diamond abrasive tool and the tribological behavior of various diamonds, including those with coatings. It is these developments that are covered further in our review of modern publications. Additive manufacturing (AM) methods have significant advantages for obtaining individual products and prototypes, allow to reduce costs, and also speed up the release of products to the market. Nowadays, this direction has begun to be used for diamond-abrasive tools. Of course, new binders for the working layer of the diamond tool have been developed for such energy-efficient AM technology. It is shown that the cutting forces and friction coefficients of microtextured diamond tools are significantly reduced. The tribological behavior of diamonds against various materials is fundamental for their use in the abrasive and bearing industries. It has been proven that, in comparison with ordinary diamond grains, porous diamond grains with an increased number of microedges effectively reduce the cutting force and heat generation. It is shown that the application of the effect of further mechanochemical influence during the coating of diamond abrasives, both on the diamond-bond boundary and on the contact of the surface of the diamond grain with the processed material, allows to increase the efficiency of the use of the diamond-abrasive tool. Attention is drawn to what kind of impurities are introduced into the contact zone during diamond-abrasive processing to change the tribological parameters. At the same time, the most widely used is h–BN, which with a layered crystal structure is one of the types of effective solid lubricants, especially at elevated temperatures. Attention has been paid to emerging materials such as graphene oxide and carbon dots (CD), a kind of carbon-based nanomaterials, which have been widely used as highly effective lubricant additives.
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